High Voltage EV Battery Connector
A high-voltage connector concept for EV battery pack and power distribution applications that require current capacity, waterproof design and engineering review.
Model
AC-HV-250
Application
EV Battery Pack
Quick specification
Connector Type
High voltage connector
Terminal
Copper alloy power terminal
Vehicle System
EV Battery / Power System
Overview
Product overview
A high-voltage connector concept for EV battery pack and power distribution applications that require current capacity, waterproof design and engineering review.
High voltage application
High current terminal path
Waterproof structure review
Engineering RFQ required
Specifications
Technical specification
Structured parameters support RFQ review, product filtering, SEO pages and future AI connector matching.
| Model Number | AC-HV-250 |
|---|---|
| Connector Type | High voltage connector |
| Pin Number | 2 Pole |
| Voltage Rating | 800V |
| Current Rating | 250A |
| Material | High-temp PA |
| IP Rating | IP67 |
| Operating Temperature | -40°C to 125°C |
| Terminal Type | Copper alloy power terminal |
| Wire Range | 25-50 mm² cable class, project dependent |
| Terminal Series | Copper alloy power terminal, plating and cable lug design project dependent |
| Seal Structure | Interface seal and cable gland structure; waterproof performance must be validated by project test. |
| Locking Structure | High-voltage mechanical lock with CPA/HVIL review depending on product family. |
| Mating Part | Battery pack, PDU, inverter or power distribution mating interface must be confirmed by drawing. |
| Vehicle System | EV Battery / Power System |
| Certification | Project-based validation |
| Document Status | Engineering RFQ required before datasheet release; 3D file should be controlled. |
| Image Status | Needs real orange HV connector/cable assembly image; current placeholder cannot be final. |
Content standard
Procurement-ready product record
Each product page follows the same engineering content standard so real photos, drawings, terminal data, application notes and RFQ fields can be filled consistently.
Main product image
Needs real orange HV connector/cable assembly image; current placeholder cannot be final.
Final image should clearly show connector cavity, latch, seal position, terminal direction or cable outlet. Do not reuse the same product image across unrelated categories.
Datasheet / drawing
Engineering RFQ required before datasheet release; 3D file should be controlled.
Engineering buyers need at least a datasheet, dimensional drawing or STEP availability note before sample or tooling discussion.
Terminal and seal matching
Copper alloy power terminal, plating and cable lug design project dependent / Interface seal and cable gland structure; waterproof performance must be validated by project test.
Product record should identify terminal series, crimp type, seal/grommet option, wire range and compatible mating part where available.
Application confirmation
EV Battery Pack / EV Battery / Power System
Application copy should connect the product to real vehicle systems and state when engineering review is required.
RFQ handoff fields
2 Pole, 800V, 250A, IP67
RFQ should carry pin count, voltage, current, environment, IP rating, wire range, quantity, drawing upload and equivalent model if available.
Applications
Typical automotive applications
High Voltage EV Battery Connector is positioned for EV Battery Pack and EV Battery / Power System. Related solution pages will connect this product to application-based RFQ paths.
Application
EV Battery Pack
Vehicle System
EV Battery / Power System
Connector Type
High voltage connector
Sourcing notes
Engineering content status
These fields are used to separate verified product information from items that still need real drawings, datasheets or photos before production launch.
Document status
Engineering RFQ required before datasheet release; 3D file should be controlled.
Image status
Needs real orange HV connector/cable assembly image; current placeholder cannot be final.
Procurement note
Do not sell as a simple catalog item. EV battery connectors require voltage/current, temperature, cable size, safety interlock and validation review.
Template rules
Product page operating rules
These rules keep product pages useful for procurement, SEO, RFQ review and future AI connector matching.
Every product detail page should use one unique main product image and avoid category-level repetition.
Product title, H1, meta title and RFQ source should use the same canonical product name.
Specification tables should separate verified values from pending values instead of hiding missing information.
Terminal, seal, mating part and wire range are critical for wiring harness buyers and should be treated as first-class fields.
High-voltage and EV products should require engineering review language before quotation.
Product pages should link to related products, category, application solution and RFQ.
RFQ checklist
Information needed before quotation
Complete product requirements help confirm whether the model, terminal, seal and application path are suitable.
Confirm pin number: 2 Pole
Confirm electrical requirement: 800V / 250A
Confirm environment and IP rating: IP67
Upload drawing, sample photo or equivalent model if available
FAQ
Product RFQ questions
These questions will later become CMS-managed FAQ entries and FAQ Schema for SEO.
Can you provide samples and technical drawings?
Send your application, drawing or target specification. The engineering team can review matching, availability and customization requirements.
Can this connector be customized for OEM projects?
Send your application, drawing or target specification. The engineering team can review matching, availability and customization requirements.
How do I confirm terminal, seal and housing matching?
Send your application, drawing or target specification. The engineering team can review matching, availability and customization requirements.
Related
Related products
Related products help procurement teams compare connector options before submitting RFQ.
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